Prediction of droplet breakage in a stirred tank using a reduced PBM: sensitivity to CFD simulation strategies

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Abstract Summary (Max 250 words)
The modeling of solvent extraction processes using coupled Computational Fluid Dynamics (CFD) and Population Balance Modeling (PBM) represents a robust solution for industrial applications. In this context, the simplified zero-dimensional (0D) PBM informed by single-phase CFD simulations can significantly reduce computational cost while providing results well suited to a wide range of applications. This approach accounts for the full turbulent energy spectrum by computing the second-order longitudinal structure function [1]. The objective of this work is to evaluate the impact of the CFD strategies (spatial and mesh resolutions, rotation modeling strategies - namely the Multi Reference Frame (MRF) and Sliding Mesh (SM) methods - and turbulence modeling approaches (standard k–ε model and Detached Eddy Simulation (DES) coupled with the realizable k–ε model) on the breakage frequency, Γ , and the resulting Sauter mean diameter, d32, within the reduced PBM using the modified Coulaloglou and Tavlarides breakage kernel [2]. Moreover, we investigate the evolution of the Taylor microscale and the Integral macroscale for each CFD strategy, relying on the findings of Escudié and Wu [3,4]. The results highlighted the domains beyond which k/ε has converged, leading to a maximum deviation of 5 % on the d32 estimation between the converged simulations. 1. Castellano, S. et al., Chemical Engineering Journal 374, 1420–1432 (2019) 2. Coulaloglou and Tavlarides, Chem. Eng. Sci. 32, 1289–1297 (1977). 3. Escudié, R. & Liné, AIChE Journal 49, 585–603 (2003). 4. Wu, H. & Patterson, G. K., Chem. Eng. Sci. 44, 2207–2221 (1989).
Submission ID :
63
Submission Type
CEA, DES, ISEC, DMRC, Univ. Montpellier, Marcoule, France
CEA, DES, ISEC, DMRC, Univ. Montpellier, Marcoule, France
CEA, DES, ISEC, DMRC, Univ. Montpellier, Marcoule, France
CNRS Director of Research
,
Université Claude Bernard Lyon 1, CNRS, LAGEPP
Senior CFD Specialist
,
Syensqo / Group Engineering & Construction Process Engineering Group
CEA, DES, ISEC, DMRC, Univ. Montpellier, Marcoule, France

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